中国激光, 2014, 41 (7): 0703005, 网络出版: 2014-06-24   

脉冲激光辅助切削氧化铝陶瓷工艺参数选取的研究

Research on Parameter Selection of Pulsed Laser-Assisted Machining of Alumina Ceramics
作者单位
湖南大学汽车车身先进设计制造国家重点实验室, 湖南 长沙 410082
摘要
激光辅助加热切削是解决陶瓷类硬脆材料难加工问题的有效方法。为研究工艺参数的选取对脉冲激光辅助切削陶瓷加工效果的影响,建立了脉冲激光加热辅助切削Al2O3陶瓷传热模型,求解不同参数组合下工件温度场分布。根据Al2O3陶瓷温度在1000 K以上时的软化层尺寸选取理论上合适的切削用量;采用激光参数和切削用量开展切削试验,统计试验切除率,检测加工表面粗糙度和表面形貌,探讨试验切除率与加工表面粗糙度之间的关系,结果发现采用温度场模拟获取的工艺参数能够获得较高的加工质量和切除效率。研究表明通过模拟温度场分布从而选取切削工艺参数,能有效保证脉冲激光辅助加热切削陶瓷类硬质脆性材料的工艺要求。
Abstract
Laser-assisted machining is one of the effective way to solve the problems that the hard and brittle materials are difficult to process. In order to study the influence of chosen processing parameters on the pulsed laser-assisted machining of Al2O3 ceramics, a heat conduction model is established to calculate the temperature field distribution of the workpiece under different parameter combinations. According to the softened layer size of Al2O3 ceramics where the temperature is 1000 K or above, appropriate cutting parameters are determined theoretically. Using related laser and cutting parameters obtained by the theoretical calculation, a cutting experiment is performed, removal rate is calculated, surface roughness and morphology of the workpiece are detected, and the relationship between the removal rate and the surface roughness is analyzed simultaneously. The results indicate that using the chosen processing parameters in accordance with the simulated temperature distribution ensures low surface roughness and high material removal rate during pulsed laser-assisted machining of Al2O3 ceramics. It also indicates that the selected parameters through temperature field simulation can effectively guarantee the requirements to process the hard and brittle materials.

刘为桥, 鄢锉, 谢林春, 史珂, 宋威. 脉冲激光辅助切削氧化铝陶瓷工艺参数选取的研究[J]. 中国激光, 2014, 41(7): 0703005. Liu Weiqiao, Yan Cuo, Xie Linchun, Shi Ke, Song Wei. Research on Parameter Selection of Pulsed Laser-Assisted Machining of Alumina Ceramics[J]. Chinese Journal of Lasers, 2014, 41(7): 0703005.

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