中国激光, 2016, 43 (2): 0203007, 网络出版: 2016-01-25   

钨粉粒度和形状对选区激光熔化W-xCu成形与显微组织的影响

Effect of Tungsten Powder Particle Size and Shape on Consolidation and Microstructure of W-xCu Composites by Selective Laser Melting
作者单位
1 北京工业大学激光工程研究院, 北京 100124
2 成都三鼎日新激光科技有限公司, 四川 成都 610000
摘要
为获得高精度、高致密度W-Cu复合材料零部件,试验选用了两种不同形状、粒度的W 粉与同种Cu粉按照不同质量比混合进行选区激光熔化(SLM)。研究了试样的尺寸精度、表面形貌与显微组织。采用D50=5 μm、形状不规则W 粉的W-Cu混合粉末,铺粉过程不均匀,烧结中飞溅严重,随着W 的质量分数从60%增加至75%,成形试样高度方向收缩量从70 μm增加至220 μm,长度、宽度方向膨胀量分别从50 μm增长至150 μm、从70 μm增长至150 μm,成形试样表面从较多黏着物演变为球化明显,金相中存在气孔,W相发生团聚。采用D50=20 μm、形状规则W粉的W-Cu混合粉末,铺粉过程均匀,烧结中无明显飞溅,随着W 的质量分数从60%增加至75%,成形试样高度方向收缩量从20 μm 增加至60 μm,宽度、长度方向膨胀量从20 μm 增长至50 μm,成形试样表面从平整向熔道断续发展,W 相发生颗粒重排。50=20 μm、形状规则的W 粉更适宜选区激光熔化制作W-Cu复合材料。
Abstract
In order to manufacture tungsten-copper complicate parts with high precision and densification, two different characterizations of tungsten powder balled with copper powder are manufactured by selective laser melting (SLM). The dimensional accuracy, surface morphology and microstructure of specimens are studied. The composite powder containing irregular tungsten powder with 50=5 μm causes non-uniform rolling powder and serious sparks occur in sintering process. With the increasing of mass content of W from 60% to 75%, the height shrinkage increases from 70 μm to 220 μm, the length and width increase from 50 μm to 150 μm, from 70 μm to 150 μm, respectively. The surface morphology evolves from adhered debris to balling phenomenon, pores and W particle agglomerate exist in the microstructures. The composite powder containing regular tungsten powder with 50=20 μm shows uniform rolling powder process and no sparks occur in sintering. With the increasing of mass content of W from 60% to 75%, the height shrinkage increases from 70 μm to 220 μm, the length and width increase from 20 μm to 50 μm, the surface morphology evolves from sound to slightly melt fracture and the particle rearrangement is obvious. The regular tungsten powder with 50=20 μm is more applicable to manufacturing WCu components by selective laser melting than the irregular tungsten powder with 50=5 μm.

闫岸如, 杨恬恬, 王燕灵, 马志红, 杜云, 王智勇. 钨粉粒度和形状对选区激光熔化W-xCu成形与显微组织的影响[J]. 中国激光, 2016, 43(2): 0203007. Yan Anru, Yang Tiantian, Wang Yanling, Ma Zhihong, Du Yun, Wang Zhiyong. Effect of Tungsten Powder Particle Size and Shape on Consolidation and Microstructure of W-xCu Composites by Selective Laser Melting[J]. Chinese Journal of Lasers, 2016, 43(2): 0203007.

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