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基于三维真实表面形貌的聚碳酸酯激光透射焊接温度场模拟

Temperature Field Simulation of Laser Transmission Welding of Polycarbonate Based on Three-Dimensional Real Surface Topography

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摘要

在三维真实表面形貌分析的基础上, 对激光透射焊接过程进行了模拟分析。利用表面粗糙度测量仪对聚碳酸酯(PC)试件的表面粗糙度进行了测量, 构建了表面粗糙轮廓的数学模型, 并进行了实体建模, 通过ANSYS Fluent软件对光滑表面以及真实粗糙表面进行了激光焊接模拟, 分析了焊缝断口微观形貌。结果表明, 粗糙PC表面的焊接强度要低于光滑表面的。

Abstract

The laser transmission welding process is simulated based on the analysis of the real three-dimensional surface topography. The surface roughness of polycarbonate (PC) sample is measured by using a surface-roughness measuring instrument, the mathematical model of the surface roughness profile is built, and the solid modeling is done. The laser welding of smooth surfaces and real rough surfaces are simulated with the software of ANSYS Fluent, and the fracture morphology of the weld is analyzed. The results show that the welding strength of the rough PC surface is lower than that of the smooth surface.

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中图分类号:TN249

DOI:10.3788/lop54.091401

所属栏目:激光器与激光光学

基金项目:国家自然科学基金(51475315)、上海市科技创新行动计划智能装备制造项目(15111102802)

收稿日期:2017-04-12

修改稿日期:2017-05-12

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作者单位    点击查看

姜宁:苏州大学机电工程学院, 江苏 苏州 215021
王传洋:苏州大学机电工程学院, 江苏 苏州 215021

联系人作者:姜宁(jiangn_2014@126.com)

备注:姜宁(1990-), 男, 硕士研究生, 主要从事高分子材料焊接方面的研究。

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引用该论文

Jiang Ning,Wang Chuanyang. Temperature Field Simulation of Laser Transmission Welding of Polycarbonate Based on Three-Dimensional Real Surface Topography[J]. Laser & Optoelectronics Progress, 2017, 54(9): 091401

姜宁,王传洋. 基于三维真实表面形貌的聚碳酸酯激光透射焊接温度场模拟[J]. 激光与光电子学进展, 2017, 54(9): 091401

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