中国激光, 2017, 44 (12): 1202007, 网络出版: 2017-12-11
激光选区熔化成形边缘堆高控制
Control of Elevated Edge in Selective Laser Melt Molding
激光光学 激光选区熔化 边缘堆高 堆高高度 控制方法 工艺区间 laser optics selective laser melt elevated edge edge height control method process interval
摘要
激光选区熔化(SLM)成形中, 常产生边缘位置高于内表面即边缘堆高现象, 边缘堆高将会对SLM成形过程产生不良影响。理论分析了SLM成形中边缘堆高的产生机制, 提出了轮廓-实体和边缘重熔两种控制方法。进一步研究了这两种控制方法下工艺参数, 如边缘宽度、边框厚度、扫描速度和激光功率, 对堆高高度的影响。结果表明: 两种方法均能有效地消除边缘堆高。对于轮廓-实体控制方法, 堆高高度随扫描速度的增大而减小, 随激光功率的升高而增大, 轮廓间距对边缘堆高无影响; 对于边缘重熔控制方法, 堆高高度随扫描速度的增大而减小, 随激光功率的升高而增大, 随边框厚度的增大而增大。
Abstract
In selective laser melt (SLM) molding process, the edge position is usually higher than the inner surface, which is also called elevated edge phenomenon. Elevated edge has bad effects on SLM molding process. We theoretically analyze the production mechanism of elevated edge in SLM molding process, and propose a contour-entity control method and an edge remelting control method. Effects of processing parameters on edge height are studied. Processing parameters include contour spacing, border thickness, scanning speed and laser power. Results show that these methods can effectively reduce the elevated edge. For the contour-entity control method, the height of elevated edge decreases with the increas of scanning speed, increases with the increas of laser power, and is not susceptible to contour spacing. For the edge remelting method, edge height decreases with the increas of scanning speed, and increases with the increas laser power and contour thickness.
刘家赫, 朱海红, 胡志恒, 柯林达, 曾晓雁. 激光选区熔化成形边缘堆高控制[J]. 中国激光, 2017, 44(12): 1202007. Liu Jiahe, Zhu Haihong, Hu Zhiheng, Ke Linda, Zeng Xiaoyan. Control of Elevated Edge in Selective Laser Melt Molding[J]. Chinese Journal of Lasers, 2017, 44(12): 1202007.