中国激光, 2016, 43 (3): 0303006, 网络出版: 2016-03-04   

激光熔覆Cr3Si/γ 多相涂层耐蚀性和耐磨性研究

Research on Corrosion Resistanceand Wear Resistance of Laser Cladding Cr3Si/γ Multi-Phase Coating
徐金涛 1,2,3,*李安 1,2,3刘栋 1,2,3王华明 1,2,3
作者单位
1 北京航空航天大学大型金属构件增材制造国家工程实验室, 北京 100191
2 国防科技工业激光增材制造技术研究应用中心, 北京 100191
3 大型整体金属构件激光直接制造教育部工程研究中心, 北京 100191
摘要
以高纯Cr、Ni、Si粉末为原料,采用激光熔覆技术在奥氏体不锈钢1Cr18Ni9Ti表面原位合成制备金属硅化物涂层,分析涂层微观组织结构并测量其显微硬度。采用阳极极化方法评价涂层在质量分数为3.5%的NaCl溶液中的电化学耐蚀性。在室温滑动干磨条件下评价其耐磨性,以失重表征耐磨性。利用光学显微镜(OM),扫描电子显微镜(SEM)等手段从显微角度研究涂层的失效行为。结果表明,涂层具有致密的微观多相结构,以Cr3Si二元金属硅化物为硬质增强相,以Ni基固溶体γ相为塑性增韧基体相。涂层表现出更高的显微硬度。在3.5% NaCl溶液中涂层形成抗点蚀性能优异的钝化膜,使其具有优异的电化学耐蚀性能。在室温滑动干磨条件下涂层拥有更小的失重以及更稳定的摩擦系数,能够与对磨副GCr15发生更少的粘着,从而表现出优异的耐磨性。
Abstract
TheCr3Si/γ multi-phase intermetallic coating on a substrate of austenitic stainless steel 1Cr18Ni9Ti is in situ synthesized by laser cladding technique to investigate the microstructure and surface properties. Electrochemical corrosion resistance is examined by anodic polarization in the 3.5% (mass fraction) NaCl solution. Wear resistance is evaluated through mass loss of specimens in room-temperature dry sliding wear experiments. The micro failure mechanisms are investigated by optical microscope (OM), scanning electron microscope (SEM) and other test measurements. Results indicate that the laser cladding coating has a multi-phase microstructure. The hard phase Cr3Si is distributed in the Ni- base solid solution (γ) matrix, contributing to the higher microhardness. In the 3.5% NaCl solution, the passive film forms spontaneously on the surface of the coating exhibiting excellent pitting corrosion resistance. The laser cladding coating exhibits better wear resistance for the less mass loss and the lower friction coefficient.
参考文献

[1] 孙蓉. 海水中钢铁材料上阴极氧气还原反应研究[D]. 重庆: 重庆大学, 2007.

    Sun Rong. Study on Cathodic Oxygen Reduction Reaction at Steel in Seawater[D]. Chongqing: Dissertation of Chongqing University, 2007.

[2] 李晓刚, 董超芳, 高瑾, 等. 中国钢铁材料大气腐蚀科学研究和数据共享网络建设[J]. 金属世界, 2010, 4: 1-8.

    Li Xiaogang, Dong Chaofang, Gao Jin, et al.. The scientific research and data-sharing network of steels atmosphere corrosion in China [J]. Metal World, 2010, 4: 1-8.

[3] 魏敏先. 严酷工况下钢铁材料的氧化磨损及轻微—严重磨损转变[D]. 江苏: 江苏大学, 2011.

    Wei Minxian. Oxidation Wear and Mild-to-Severe Wear Transition of Ferrous Alloy under Severe Condition[D]. Jiangsu: Jiangsu University, 2011.

[4] 张永振, 朱均, 刘维民, 等. 不同滑动干摩擦条件下钢/铁摩擦副的摩擦磨损性能与表面形貌特征研究[J]. 摩擦学学报, 2001, 21(1): 37-41.

    Zhang Yongzhen, Zhu Jun, Liu Weimin, et al.. Investigation of topographical characteristics and tribological behavior of compacted graphite iron in sliding against 40Cr steel under different dry sliding conditions[J]. Tribology, 2001, 21(1): 37-41.

[5] 刘顺洪. 激光制造技术[M]. 武汉: 华中科技大学出版社, 2011.

    Liu Shunhong. Laser Materials Processing[M]. Wuhan: Huazhong University of Science and Technology Press, 2011.

[6] 王东生, 田宗军, 沈理达, 等. 激光表面熔覆制备纳米结构涂层的研究进展[J]. 中国激光, 2008, 35(11): 1698-1709.

    Wang Dongsheng, Tian Zongjun, Shen Lida, et al.. Research development of nanostructured coatings prepared by laser cladding[J]. Chinese J Lasers, 2008, 35(11): 1698-1709.

[7] 冯淑容, 张述泉, 王华明. 钛合金激光熔覆硬质颗粒增强金属间化合物复合涂层耐磨性[J]. 中国激光, 2012, 39(2): 0203002.

    Feng Shurong, Zhang Shuquan, Wang Huaming. Wear resistance of laser clad hard particles reinforce intermetallic composite coating on TA15 alloy[J]. Chinese J Lasers, 2012, 39(2): 0203002.

[8] 何祥明, 刘秀波, 杨茂盛, 等. 奥氏体不锈钢激光熔覆镍基复合涂层高温磨损行为[J]. 中国激光, 2011, 38(9): 0903007.

    He Xiangming, Liu Xiubo, Yang Maosheng, et al.. Elevated temperature tribological behaviors of laser cladding nickel-based composite coating on austenitic stainless steel[J]. Chinese J Lasers, 2011, 38(9): 0903007.

[9] 张现虎, 晁明举, 梁二军, 等. 激光熔覆原位生成TiC-zrC 颗粒增强镍基复合涂层[J]. 中国激光, 2009, 36(4): 998-1004.

    Zhang Xianhu, Chao Mingju, Liang Erjun, et al.. In-situ synthesis of TiC-ZrC particulate reinforced Ni-based composite coatings by cladding[J]. Chinese J Lasers, 2009, 36(4): 998-1004.

[10] 刘晓鹏, 张培磊, 卢云龙, 等. 纯铜表面激光熔覆Ni基硅化物涂层摩擦学性能研究[J]. 中国激光, 2015, 42(9): 0906005.

    Liu Xiaopeng, Zhang Peilei, Lu Yunlong, et al.. Study on tribological properties of Ni-based silicide coating on copper by laser cladding [J]. Chinese J Lasers, 2015, 42(9): 0906005.

[11] 李敏, 黄坚, 朱彦彦, 等. BN含量对激光熔覆TiB+TiN复合涂层显微组织和摩擦性能的影响[J]. 中国激光, 2015, 42(9): 0903001.

    Li Min, Huang Jian, Zhu Yanyan, et al.. Effect of BN content on microstructure evolution and wear property of in situ Ti /(TiB+TiN) hybrid composite coating by laser cladding[J]. Chinese J Lasers, 2015, 42(9): 0903001.

[12] Tang H B, Fang Y L, Wang H M. Microstructure and dry sliding wear resistance of a Cr13Ni5Si2 ternary metal silicide alloy[J]. Acta Materialia, 2004, 52(7): 1773-1783.

[13] Cruse T A, Newkirk J W. Evaluation of methods to produce tough Cr3Si based composites[J]. Materials Science and Engineering: A, 1997, 239-240: 410-418.

[14] 张立强, 王华明. Cr3Si/Cr13Ni5Si2金属间化合物合金组织与高温滑动磨损性能的研究[J]. 稀有金属材料与工程, 2004, 33(5): 512-514.

    Zhang Liqiang, Wang Huaming. Microstructure and high-temperature sliding wear resistance of a Cr3Si/Crl3Ni5Si2 intermetallic alloy [J]. Rare Metal Materials and Engineering, 2004, 33(5): 512-514.

[15] 余鹏程, 刘秀波, 陆小龙, 等. Ti6Al4V合金激光熔覆复合涂层的摩擦学和高温抗氧化性能研究[J]. 中国激光, 2015, 42(10): 1003004.

    Yu Pengcheng, Liu Xiubo, Lu Xiaolong, et al.. Study on tribology and high-temperature oxidation resistance of laser cladding composite coatings on Ti6Al4V alloy[J]. Chinese J Lasers, 2015, 42(10): 1003004.

[16] Wang H M, Duan G. Wear and corrosion behavior of laser clad Cr3Si reinforced intermetallic composite coatings[J]. Intermetallics, 2003, 11(8): 755-762.

[17] 菅丽娜, 张凌云, 于荣莉, 等. 钛合金表面激光熔敷Cr13Ni5Si2基金属硅化物涂层组织与耐磨性[J]. 稀有金属材料与工程, 2005, 34(6): 936-939.

    Jian Lina, Zhang Lingyun, Yu Rongli, et al.. Microstructure and wear resistance of laser clad Cr13Ni5Si2-based metal silicide coating on titanium alloy[J]. Rare Metal Materials and Engineering, 2005, 34(6): 936-939.

[18] 张维平, 路董华, 余娟娟, 等. 氧化锆增韧机制在激光熔覆技术中的应用[J]. 中国激光, 2014, 41(11): 1103008.

    Zhang Weiping, Lu Donghua, Yu Juanjuan, et al.. Application of zirconia toughening mechanism on laser cladding[J]. Chinese J Lasers, 2014, 41(11): 1103008.

[19] Yuan L, Wang H M. Corrosion behaviors of a γ-toughened Cr13Ni5Si2/Cr3Ni5Si2 multi-phase ternary metal silicide alloy in NaCl solution [J]. Electrochimica Acta, 2008, 54(2): 421-429.

[20] Gray J J, Orme C A. Electrochemical impedance spectroscopy study of the passive films of alloy 22 in low pH nitrate and chloride environments[J]. Electrochimica Acta, 2007, 52(7): 2370-2375.

[21] Kocijan A, Donik C , Jenko M. Electrochemical and XPS studies of the passive film formed on stainless steels in borate buffer and chloride solutions[J]. Corrosion Science, 2007, 49(5): 2083-2098.

[22] Wu Y, Wang A H, Zhang Z, et al.. Wear resistance of in situ synthesized titanium compound coatings produced by laser alloying technique [J]. Surface and Coatings Technology, 2014, 258: 711-715.

徐金涛, 李安, 刘栋, 王华明. 激光熔覆Cr3Si/γ 多相涂层耐蚀性和耐磨性研究[J]. 中国激光, 2016, 43(3): 0303006. Xu Jintao, Li An, Liu Dong, Wang Huaming. Research on Corrosion Resistanceand Wear Resistance of Laser Cladding Cr3Si/γ Multi-Phase Coating[J]. Chinese Journal of Lasers, 2016, 43(3): 0303006.

本文已被 5 篇论文引用
被引统计数据来源于中国光学期刊网
引用该论文: TXT   |   EndNote

相关论文

加载中...

关于本站 Cookie 的使用提示

中国光学期刊网使用基于 cookie 的技术来更好地为您提供各项服务,点击此处了解我们的隐私策略。 如您需继续使用本网站,请您授权我们使用本地 cookie 来保存部分信息。
全站搜索
您最值得信赖的光电行业旗舰网络服务平台!