应用激光, 2016, 36 (5): 585, 网络出版: 2016-12-26  

四种辅助气体对激光切割镀锌板的影响

Four Types of Auxiliary Gas Effect on Laser Cutting Galvanized Sheet
作者单位
辽宁科技大学应用技术学院, 辽宁 鞍山 114051
摘要
为了研究镀锌板激光切割工艺, 开展了Nd: YAG脉冲激光切割机切割厚度是0.5 mm的热镀锌板的工艺实验, 使用了氮气(N2)、氧气(O2)、氩气(Ar)和空气四种辅助气体。分别使用激光电源的不同工艺参数, 包括输出电流、脉冲脉宽、脉冲频率等, 通过多次实验测出最佳工艺参数, 氮气(N2)的最佳工艺参数为电流160 A、脉宽1 ms、频率60 Hz、加工速度400 mm/min; 氧气(O2)的最佳工艺参数为电流140 A、脉宽0.8 ms、频率50 Hz、加工速度450 mm/min; Ar能切开但挂渣较多的工艺参数为电流170 A、宽1.2 ms、频率65 Hz、加工速度300 mm/min; 空气的最佳工艺参数为电流160 A、脉宽1.0 ms、频率65 Hz、加工速度300 mm/min。通过测量切缝宽度以及观察挂渣量的多少, 判断切割质量, 得到结论: 氧气适用切割较厚镀锌板, 氮气适用切割薄镀锌板, 氩气切割镀锌板效果不佳, 针对本次实验, 空气切割质量最好。
Abstract
To study the galvanized sheet laser cutting technology, we used Nd: YAG pulsed laser cutting machine for cutting hot galvanized sheet processing experiment, the thickness of sheet was 0.5mm. Mainly used four kinds of auxiliary gases, include Nitrogen、Oxygen、Argon and air. Respectively used different processing parameters of laser power supply, including output current, pulse width, pulse frequency, etc. Through many times experiments the best processing parameters were measured. The best processing parameters of N2 as follows: the current 160 A, the pulse width 1ms, the frequency of 60 Hz, the processing speed was 400 mm/min. The best processing parameters of O2 as follows: the current 140 A, the pulse width 0.8 ms, the frequency of 50 Hz, the processing speed was 450 mm/min. The processing parameters of Ar which could cut but hanged many slag as follows: the current 170 A, the pulse width 1.2 ms, the frequency of 65 Hz, the processing speed was 300 mm/min. The best processjing parameters of air as follows: the current 160 A, the pulse width 1.0 ms, the frequency of 65 Hz, the processing speed was 300mm/min. Through measuring the kerf width and observing the quantity of hang slag, judging cutting quality, come to a conclusion, the oxygen applicable for cutting thick galvanized sheet, nitrogen gas for cutting thin galvanized sheet, argon gas cutting galvanized sheet was not fine, according to this experiment, the best cutting quality was use the air.
参考文献

[1] 宋加.热镀锌板生产技术发展及相关问题探讨[J].轧钢, 2009, 26(2): 39-43.

    SONG JIA.Technique development of hot dipped galvanized sheet steel and relative questions discussion[J].Steel Rolling, 2009, 26(2): 39-43.

[2] 岑耀东.超薄锌层热镀锌板的研究进展[J].材料热处理技术, 2012, 41(2): 152-156.

    CEN YAODONG.Research progress of ultra-thin zinc layer of hot galvanized sheet[J].Material & Heat Treatment, 2012, 41(2): 152-156.

[3] 解亚丹, 贺志荣, 刘继拓, 等.热浸镀锌钝化工艺的研究进展[J].材料保护, 2014, 47(9): 45-48.

    XIE YADAN, HE ZHIRONG, LIU JITUO, et al.Research progress of passivation technologies for hot-dip galvanizing coating[J].Journal of Materials Protection, 2014, 47(9): 45-48.

[4] 段林勇.镀锌钢激光添粉焊接的锌行为控制机理研究[D].长沙: 湖南大学, 2012: 1-2.

    DUAN LINYONG.Study on control mechanism of zinc behavior generated by laser welding galvanized steel with powder feeding[D].Changsha: Hunan University, 2012: 1-2.

[5] 张屹, 李时春, 金湘中, 等.镀锌钢板激光焊接关键技术研究[J].激光与光电子学进展, 2010, 47(7): 1-9.

    ZHANG QI, LI SHICHUN, JIN XIANGZHONG, et al.Key technology of laser welding of galvanized steel[J].Laser & Optoelectronics Progress, 2010, 47(7): 1-9.

[6] 李明星, 胡治华, 陈铠.保护气体种类对镀锌板激光焊接性的影响[J].激光杂志, 2006, 27(6): 72-73.

    LI MINGXING, HU ZHIHUA, CHEN KAI.The effect of shielding gas type on laser weld ability of galvanized steel[J].Laser Journal, 2006, 27(6): 72-73.

[7] 魏元生. 镀锌板种类及其在车身上的应用[J].汽车工艺与材料, 2011(9): 51-62.

    WEI YUANSHENG.The galvanized sheet type and its application in car body[J].Automobile Technology & Material, 2011(9): 51-62.

[8] 孙晓东, 王松, 赵凯华, 等.激光切割技术国内外研究现状[J]. 金属铸锻焊技术, 2012, 41(9): 214-216.

    SUN XIAODONG, WANG SONG, ZHAO KAIHUA, et al.Research progress of laser cutting technology domestic and overseas[J].Casting Forging Welding, 2012, 41(9): 214-216.

[9] 侯培红.激光切割薄硅钢片的工艺研究[J].上海电机学院学报, 2015, 18(2): 77-81.

    HOU PEIHONG.Technology of Laser Cutting of Thin Silicon Steel Sheet[J].Journal of SHANGHAI DIANJI University, 2015, 18(2): 77-81.

[10] 王威, 林尚扬, 徐良, 滕彬.中厚钢板大功率固体激光切割模式[J].焊接学报, 2015, 36(4): 39-42.

    WANG WEI, LIN SHANGYANG, XU LIANG, YING BIN.Medium Plate High-Power Solid Laser Cutting Mode[J].Transactions of the China Welding Institution, 2015, 36(4): 39-42.

[11] 陈聪, 高明, 顾云泽, 等.光纤激光切割铝合金薄板工艺特性研究[J].中国激光, 2014, 41(6): 06030041-7.

    CHEN CONG, GAO MING, GU YUNZE, et al.Study on fiber laser cutting of aluminum alloy aheet[J].Chinese Journal of Lasers, 2014, 41(6): 06030041-7.

[12] 徐国建, 李宏利, 杭争翔, 等.6 mm 碳钢板的激光切割性能[J].激光与光电子学进展, 2014, 51(4): 1-6.

    XU GUOJIAN, LI HONGLI, HANG ZHENGXIANG, et al.Performance of 6 mm mild steel sheet laser cutting[J].Laser & Optoelectronics Progress, 2014, 51(4): 1-6.

[13] 张书诚.CO2激光器切割加工中辅助气体参数对加工质量的影响[J].南阳理工学院学报, 2011, 3(6): 63-66.

    ZHANG SHUCHENG.The effect on the auxiliary gas parameters in the processing of the laser cutter on the quality[J].Journal of NANYANG Institute of Technology, 2011, 3(6): 63-66.

[14] 温鹏, 王威, 谭向虎, 等.激光能量和辅助气体对切割能力影响的数值模拟[J].焊接学报, 2013, 34(4): 57-60.

    WEN PENG, WANG WEI, TAN XIANGHU, et al.Numerical simulation of effect of laser power and assistant gas on laser cutting ability[J].Transactions of the China Welding Institution, 2013, 34(4): 57-60.

高亮, 陈宇翔, 苗露. 四种辅助气体对激光切割镀锌板的影响[J]. 应用激光, 2016, 36(5): 585. Gao Liang, Chen Yuxiang, Miao Lu. Four Types of Auxiliary Gas Effect on Laser Cutting Galvanized Sheet[J]. APPLIED LASER, 2016, 36(5): 585.

关于本站 Cookie 的使用提示

中国光学期刊网使用基于 cookie 的技术来更好地为您提供各项服务,点击此处了解我们的隐私策略。 如您需继续使用本网站,请您授权我们使用本地 cookie 来保存部分信息。
全站搜索
您最值得信赖的光电行业旗舰网络服务平台!